Senior Staff Engineer, Advanced Manufacturing (R4359)

What you'll do:

• Define the Bill of Process and manufacturing sequence for assigned subassemblies or cells. 
• Map MBOM to operations, tooling needs, and process controls. 
• Build ergonomic workstations (height/reach zones, shadow boards, calibrated torque tools, ESD controls, POU materials). 
• Create visual, operator-ready Work Instructions with torque specs, PPE, inspection points, and MES revision control. 
• Conduct time studies, compute takt/CT, identify bottlenecks, and lead kaizen improvements. 
• Establish standardized work, visual controls, job aids, and layered audit systems; iterate with operators. 
• Capture shop-floor lessons learned defects, build issues, tooling feedback and drive root cause and corrective action. 
• Partner with Quality on in-process checks, error-proofing, and FAI readiness. 
• Implement ECOs, validate process updates, and maintain work instructions accordingly. 
• Tools & Skills: MES/QMS systems, torque analyzers, Minitab/Excel (SPC, capability, DOE), lean/5S, PFMEA, ergonomic assessment tools, Control Plans, Standard Operating Procedures. 

Required qualifications:

• 7+ years of experience in manufacturing engineering, production systems, process development, or assembly engineering. 
• Bachelor’s degree in Mechanical, Industrial, Mechatronics, or related STEM field. 
• Experience in prototype manufacturing in a startup or rapid-growth environment. 
• Strong understanding of manufacturing processes, including machining, composites, avionics and/or assembly. 
• Demonstrated ability to work in a fast-paced, high-pressure environment and adapt to changing priorities. 

Preferred qualifications:

• Knowledge of quality standards, such as AS9100 or ISO 9001. 
• Proficiency in CAD software 
• Familiarity with advanced manufacturing technologies, such as additive manufacturing or automation systems. 
• Hands-on experience with manufacturing equipment and tooling design. 
• Strong project management skills, including experience managing multiple priorities and deadlines