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Staff Engineer, Mechanical – Harness Design (R4594)

Dallas, Texas

Full Time On-site

Summary

Job Description

Shield AI is seeking a Staff Harness Design Engineer with deep expertise in harness design to support the development of our next-generation autonomous UAV platform. In this high-ownership role, you will lead the architecture, design, and development of precision wire harnesses and cable assemblies that are critical to mission success.

What you'll do:

Lead design of wire harnesses and cable assemblies for autonomous UAVs
Own harness design process: concept, 3D CAD routing, analysis, and drawing release
Perform electrical and environmental analysis for harness reliability
Prototype and test harnesses in dynamic, mission-critical environments
Collaborate with avionics, systems, and manufacturing teams for integration
Mentor engineers and drive harness design best practices

Required qualifications:

Bachelor’s degree in Electrical, Mechanical, or Aerospace Engineering
8+ years in wire harness design for aerospace or robotics
Strong CAD skills (NX or CATIA preferred) for 3D harness modeling
Experience using EWIS design software (Zuken, Capital, etc)
Expertise in GD&T, tolerance stack-ups, and IPC/WHMA-A-620 standards
Experience with electrical schematics and connector selection
Hands-on experience with harness fabrication or testing
Ability to work independently and lead in fast-paced, cross-functional teams
A demonstrated record of working hard, being trustworthy, holding yourself to high standards, and being kind to others

Preferred qualifications:

Experience designing harnesses for UAVs, aircraft, or spacecraft
Familiarity with EWIS compliance and RTCA DO-160 testing
Proficiency in failure mode analysis (FMEA) and root cause investigations
Knowledge of Teamcenter or similar PLM systems

Full-time regular employee offer package:

Pay within range listed + Bonus + Benefits + Equity

Temporary employee offer package:

Pay within range listed above + temporary benefits package (applicable after 60 days of employment)

Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.

Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know.

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About Shield AI

Shield AI is a venture-backed defense technology company specializing in artificial intelligence, autonomous systems, and next-generation military aviation. Founded in 2015 and headquartered in San Diego, the company is focused on building advanced software and hardware solutions that enable military forces to operate effectively in the most contested, denied, and high-risk environments. Its technologies are designed to function where traditional systems fail—particularly in GPS-denied, communications-disrupted, and highly dynamic combat scenarios.

At the core of Shield AI’s innovation is its emphasis on software-driven autonomy. Rather than relying on remote human operators, the company develops AI-powered “pilots” capable of independently navigating complex missions, making real-time decisions, and executing objectives with speed and precision. This approach allows autonomous systems to operate with greater resilience, reduced latency, and significantly enhanced survivability in modern warfare environments.

Its mission is to protect service members and civilians through intelligent, autonomous systems. This mission drives the company’s commitment to reducing human risk on the battlefield while expanding the operational reach and effectiveness of defense forces. By combining cutting-edge artificial intelligence with deep operational insight, Shield AI is helping to redefine how military missions are planned, executed, and sustained in the era of autonomous warfare.

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