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Senior Staff Engineer, Flight Controls – X-BAT (R4812)

Dallas, Texas
Full Time On-site

Summary

Job Description

In this role, you will own the flight control system for XBAT, with responsibility for delivering stable, predictable, and operationally robust performance across all phases of flight, including vertical takeoff, hover, transition out-bound, wing-borne flight, transition in-bound, and precision recovery.

What you'll do:

  • Design and deliver the flight control system across all phases of flight including control allocation strategies that manage actuator redundancy, saturation, and degraded operations.
  • Lead development of high-fidelity 6DOF simulation environments and ensure accurate pre-flight performance predictions
  • Define and execute the verification strategy, including linear analysis, Monte Carlo campaigns, disturbance/sensitivity/degraded operation testing, and HIL validation
  • Diagnose and resolve simulation-to-flight mismatches, including unidentified dynamics and modeling gaps
  • Support flight test operations, making risk-informed decisions and driving rapid iteration between flights
  • Integrate control systems with propulsion, aero, actuation, sensors, state estimation, and autonomy, ensuring the vehicle behaves predictably under real-world disturbances and uncertainties
  • Mentor and guide engineers while setting the technical standard for control system performance and rigor

Required qualifications:

  • 10+ years of experience in flight controls / GNC on real flight vehicles, with demonstrated ownership from design through flight test
  • Demonstrated experience with control allocation design and implementation for over-actuated systems with provisions for saturation and failure accommodation.
  • Strong background in:
  • Flight dynamics and 6DOF simulation
  • Control theory and nonlinear systems
  • Experience executing full V&V cycles, including pre-flight performance prediction, Monte Carlo analysis, flight readiness assessment, and post-flight analysis
  • Proficiency in C++, MATLAB/Simulink, and/or Python, with experience deploying real-time algorithms
  • Ability to obtain and maintain a U.S. security clearance

Preferred qualifications:

  • VTOL or transition aircraft experience where control blending and allocation were critical to success
  • Autonomous systems or missile/UAV GNC background
  • Experience with flight safety, airworthiness, and mission assurance
  • Familiarity with:
  • Sensor and air data systems
  • Fault-tolerant or adaptive control
  • CI/CD pipelines and modern DevSecOps practices
  • Experience with HIL or integrated simulation/test environments and Linux-based development workflows (Git, etc.)
  • Experience operating in rapid development environments with tight iteration loops between simulation and test
Full-time regular employee offer package:
Pay within range listed + Bonus + Benefits + Equity
Temporary employee offer package:
Pay within range listed above + temporary benefits package (applicable after 60 days of employment)
Salary compensation is influenced by a wide array of factors including but not limited to skill set, level of experience, licenses and certifications, and specific work location. All offers are contingent on a cleared background and possible reference check. Military fellows and part-time employees are not eligible for benefits. Please speak to your talent acquisition representative for more information.
Shield AI is proud to be an equal opportunity workplace and is an affirmative action employer. We are committed to equal employment opportunity regardless of race, color, ancestry, religion, sex, national origin, sexual orientation, age, marital status, disability, gender identity or Veteran status. If you have a disability or special need that requires accommodation, please let us know. 

About Shield AI

Shield AI

Shield AI is a defense technology company building autonomous AI systems for aircraft, drones, and intelligent mission software used in complex military environments. Founded in 2015, the company is best known for developing Hivemind, an AI pilot system that enables aircraft and drones to operate autonomously in contested and GPS-denied environments, supporting U.S. and allied defense missions.

For job seekers, Shield AI offers opportunities across advanced fields including artificial intelligence, robotics, software engineering, autonomy systems, aerospace engineering, embedded systems, and mission operations. The company is especially attractive to engineers, AI researchers, and defense professionals who want to work on real-world autonomous systems that are actively being deployed in operational military scenarios.

Unlike traditional defense contractors, Shield AI operates with a startup-style engineering culture focused on rapid experimentation, real-world testing, and fast deployment of autonomous capabilities. Employees work on tightly integrated AI and robotics systems that combine perception, decision-making, and control, enabling platforms to operate without direct human input in highly complex environments.

As modern warfare increasingly shifts toward autonomous systems, distributed sensing, and AI-enabled decision-making, Shield AI continues to grow as one of the most prominent companies in next-generation defense technology. For professionals seeking to build cutting-edge autonomy systems with direct mission impact, Shield AI stands out as a leading employer in the defense innovation ecosystem.

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