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Senior Autonomous Flight Termination System Hardware Engineer

Rio Rancho, New Mexico, United States
Full Time On-site

Summary

Job Description

We are seeking a Senior Autonomous Flight Termination System (AFTS) Hardware Engineer to design and deliver high-reliability flight safety electronics for Castelion's long-range hypersonic strike vehicles. This role is critical to ensuring safe, deterministic vehicle termination through robust, fault-tolerant hardware. You will work hands-on with multidisciplinary engineering teams to design, build, test, and validate pulsed power electronics and firing systems, with a focus on electronic safe and arm devices (ESADs) and related architectures in a fast-paced, hardware-driven environment.

Responsibilities

  • Design and develop pulsed power electronics for flight termination and firing systems, including high-voltage energy storage, switching, and delivery circuits
  • Lead the architecture and implementation of electronic safe and arm devices (ESADs) and related safety-critical hardware
  • Develop robust initiation and firing circuits, ensuring deterministic performance, redundancy, and fault tolerance
  • Work closely with avionics, GNC, flight software, and systems engineering teams to ensure seamless integration of AFTS hardware with vehicle systems
  • Perform circuit-level and system-level modeling and analysis to validate performance, timing, and reliability under dynamic flight conditions
  • Define and execute qualification, environmental, and flight test plans, translating results into system-level improvements
  • Support hardware bring-up, integration, and test campaigns, including debugging, failure analysis, and root cause investigation
  • Ensure compliance with safety, range, and mission assurance requirements for flight termination systems
  • Mentor junior engineers and contribute to best practices in high-reliability pulsed power and safety-critical electronics design
  • Partner closely with program leadership to make technical trades aligned with mission success

Basic Qualifications

  • Bachelor's, Master's, or PhD in Electrical Engineering or related field
  • 5+ years of experience designing and validating pulsed power, high-voltage, or firing system electronics for aerospace, defense, or similar high-reliability applications
  • Strong background in energy storage, high-speed/high-current switching, and pulsed power circuit design
  • Experience with electronic safe and arm devices (ESADs), initiation systems, or similar safety-critical hardware
  • Proficiency in circuit design, simulation, and analysis tools (e.g., SPICE, MATLAB/Simulink, or equivalent)
  • Experience with hardware bring-up, environmental testing, and troubleshooting in a lab or flight hardware environment
  • Familiarity with system safety, redundancy, and fault-tolerant design principles for mission-critical systems
  • Experience designing for EMI/EMC, thermal performance, and operation in extreme environments
    Strong problem-solving mindset, thriving in a fast-paced, hardware-rich, high flight cadence environment

Other Duties

Please note this job description is not designed to cover or contain a comprehensive listing of activities, duties or responsibilities that are required of the employee for this job. Duties, responsibilities and activities may change at any time with or without notice.

Benefits And Perks

All full-time employees are granted meaningful long-term equity, sharing in the company's significant growth trajectory. We offer four (4) weeks of paid time off, ten (10) company-paid holidays, and comprehensive health benefits - including 100% employee-covered medical and strong dependent coverage, along with dental and vision plans. We also provide paid parental leave to support growing families, a $100 monthly fitness stipend to promote health and performance, and onsite EV charging for convenience. In addition, employees enjoy perks like catered meals, company-covered food during high-demand periods, and a fully stocked kitchen to stay fueled throughout the day.

While this position does not currently require a U.S government-issued security clearance, it may in the near future. Therefore, the ability to obtain and maintain a U.S. government–issued security clearance is required. U.S. citizenship is required, as only U.S. citizens are eligible for a security clearance.

Affirmative Action/EEO Statement

About Castelion

Castelion

Castelion is one of the fastest-rising defense technology companies focused on building affordable, rapidly deployable hypersonic strike systems for the U.S. military. Founded by former SpaceX leaders, the company is working to modernize how advanced weapons are developed and manufactured—using rapid iteration, vertical integration, and scalable production to deliver next-generation deterrence capabilities faster than traditional defense programs. Castelion’s mission centers on restoring America’s ability to field advanced military technology at speed and scale.

For job seekers, Castelion offers the opportunity to work directly on some of the most advanced technologies in national defense, including propulsion systems, avionics, flight software, guidance and navigation, missile systems, and advanced manufacturing. The company hires across aerospace engineering, embedded software, manufacturing, test engineering, avionics, cybersecurity, and operations—making it especially attractive to engineers, builders, veterans, and mission-driven professionals who want hands-on ownership of real hardware.

Unlike traditional defense contractors, Castelion operates with a startup-style engineering culture modeled after rapid aerospace development environments. Employees work closely with flight hardware, testing, and production systems in a fast-paced setting where speed, accountability, and execution are prioritized. The company openly emphasizes a builder mentality—giving team members the chance to own major projects and contribute directly to systems with national security impact.

As the U.S. military increases investment in hypersonic weapons, missile modernization, and scalable deterrence capabilities, Castelion continues to grow rapidly through major government contracts and manufacturing expansion. For professionals seeking a high-growth aerospace and defense company where they can help shape the future of national security technology, Castelion is quickly becoming one of the most exciting employers in the defense innovation ecosystem.

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