Composite Senior Technician, Prototype (R4609)

What you'll do:

• Wire Harness / PCBA Assembly, Inspection and Testing:
• Read and interpret aerospace schematics, technical drawings, and detailed work instructions. 
• Measure, cut, strip, crimp, and terminate wires and cables to precise tolerances using specialized tools and equipment. 
• Assemble wire harnesses, connectors, backshells, and shielding components per aerospace industry standards. 
• Route wires carefully to meet form board layouts, bend radii, and environmental specifications. 
• Perform board hardening and gel coating procedures 
• Coordinate with Avionics team members for the successful testing and provisioning of software on to Boards
• Mechanical Assembly / Composite Airframe:
• Conduct engine assembly, disassembly, and integration for UAV propulsion systems. 
• Perform composite assembly work including basic layup procedures, bonding, vacuum bagging, running cure cycles, etc. 
• Diagnose and resolve mechanical, electrical, and performance issues 
• Work closely with engineers and flight test teams to ensure system readiness. 
• Quality and Compliance:
• Perform visual inspections, continuity testing, and high-voltage insulation resistance testing to verify conformance to aerospace standards. 
• Ensure all work adheres to IPC/WHMA-A-620 Class 3, AS9100, and other aerospace quality requirements. 
• Identify and repair defects, ensuring zero tolerance for errors that could impact safety or reliability. 
• Maintain traceability of all components, wires, and work performed. 
• Documentation and Reporting:
• Accurately complete production records, test logs, and quality assurance reports. 
• Maintain detailed documentation for traceability and compliance with aerospace industry standards. 
• Collaboration and Continuous Improvement:
• Work closely with engineers, quality control, and production teams to troubleshoot and resolve technical issues. 
• Provide feedback for process improvements and ensure compliance with lean manufacturing principles. 
• Adherence to Safety Protocols:
• Follow all safety regulations, including ESD (Electrostatic Discharge) prevention, PPE requirements, and cleanroom protocols where applicable. 
• Maintain a clean and organized workspace in line with aerospace safety standards. 

Required qualifications:

• Technical Skills: 
• Strong proficiency in reading and interpreting aerospace schematics, blueprints, and work instructions. 
• Experience in wire harness assembly, including crimping, soldering, and connector assembly. 
• Experience handling and working with PCBAs 
• Composite assembly skills including basic layup procedures, bonding, vacuum bagging, running cure cycles, etc. 
• Engine assembly, disassembly, and integration 
• Familiarity with aerospace-specific components such as MIL-SPEC connectors, backshells, braiding, and shielding. 
• Experience with quality standards like IPC/WHMA-A-620 Class 3, AS9100, and MIL-STD requirements. 
• Attention to Detail and Precision: 
• Ability to work with tight tolerances and ensure 100% quality in all wire harness assemblies. 
• Strong problem-solving skills for identifying and addressing manufacturing defects. 
• Certifications: 
• IPC/WHMA-A-620 Certification required or willingness to obtain. 
• Certification in soldering to J-STD-001 standards preferred. 
• Physical Requirements: 
• Ability to work with small components, perform repetitive tasks, and sit or stand for extended periods. 
• Good manual dexterity and hand-eye coordination.