Staff Engineer, Tool Design (R4299)

What you'll do:

• Translate GD&T, key characteristics, and CTQs into tooling requirements (datums, locators, clamps, tolerances, ergonomics, ESD/FOD controls). 
• Design assembly jigs, drill/bond fixtures, composites molds & trim fixtures, go/no-go gauges, lifting/handling carts, and protective tooling using CATIA/NX/SolidWorks. 
• Conduct FEA and hand calculations to confirm stiffness, clamp loads, safety factors, and ergonomics. 
• Generate complete Tool Design Packages including 3D models, 2D drawings with GD&T, BOM, torque/fastener specs, materials/finishes, lifting points, and safety labeling. 
• Lead design reviews with ME, Quality, Safety, and Launch teams; perform human-factors evaluations. 
• Manage tool fabrication , oversee NCR/ECR resolution, and support shop-floor prove-out. 
• Develop Tool Setup & Care Instructions, PM plans, and inspection checklists. 
• Support First Article activities including CMM/laser-tracker alignment, gage strategy, and dimensional validation. 
Tools & Skills 
• CATIA / NX / SolidWorks, 3DEXPERIENCE / Teamcenter, FEA tools, GD&T, metrology fundamentals, supplier manufacturing processes. 

Required qualifications:

• 7+ years of experience in tooling design, mechanical design, or manufacturing engineering. 
• Bachelor’s degree in Mechanical, Aerospace, Industrial, Mechatronics, or related engineering field. 
• Experience in prototype manufacturing in a startup or rapid-growth environment. 
• Strong understanding of manufacturing processes, including machining, composites, avionics and/or assembly. 
• Demonstrated ability to work in a fast-paced, high-pressure environment and adapt to changing priorities

Preferred qualifications:

• Knowledge of quality standards, such as AS9100 or ISO 9001. 
• Familiarity with advanced manufacturing technologies, such as additive manufacturing or automation systems. 
• Strong project management skills, including experience managing multiple priorities and deadlines.